In today’s global climate of rising tariffs, volatile logistics, and supply chain instability, OEMs and government contractors alike are reevaluating where and how their critical components are manufactured. At Aurora Defense Group (ADG), we proudly offer fully domestic wire harness manufacturing that eliminates overseas uncertainty and positions your program for consistent, compliant, and on-time delivery.
With over 40 years of experience in electrical assembly and MIL-SPEC manufacturing, we operate a U.S.-based facility certified to ISO 9001:2015, AS9100, and the SBA HUBZone Program, delivering unparalleled traceability, responsiveness, and quality assurance.
Technical Capabilities Built for Complex, Mission-Critical Harnesses
Whether you need a basic cable assembly or a highly engineered wire harness for rugged environments, ADG has the in-house expertise and tooling to build it right the first time. Our capabilities include:
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Soldering (lead and lead-free, RoHS compliant) to IPC and J-STD standards
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Crimping with calibrated, validated tooling for high-reliability terminations
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Wire splicing, taping, heat shrinking, and potting
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Braiding and shielding for EMI/RFI protection
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Connector overmolding and strain relief
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Full continuity, resistance, and HiPot testing
We also maintain robust training and certification programs, including:
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ESD Control Program for sensitive electronics
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Soldering Program (J-STD-001 Compliant)
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Quality inspection to IPC-A-620 standards
We Build Everything from Micro RF to Multi-Branch Harnesses
ADG routinely supports a diverse range of wire harness configurations and applications, including:
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High-current battery cable assemblies with large AWG terminals
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Multi-branch, 100+ termination harnesses for complex defense and aerospace systems
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RF/coax assemblies, including SMA, SMB, and micro RF connectors
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Shielded twisted-pair and multi-conductor signal harnesses
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Integration of MIL-DTL-38999 and other MIL-spec connectors
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Fully custom electrical panels, control boxes, and PCBA-based assemblies
Whether your application is in ground vehicles, rotary-wing aircraft, drone platforms, maritime systems, autonomous platforms, or agricultural machinery, ADG has built for it.
Beyond Build-to-Print: Value-Added Programs for Your Supply Chain
We’re not just a build-to-print shop—we’re a partner in your long-term success. ADG offers a range of scalable supply chain services:
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Vendor Managed Inventory (VMI) programs to ensure JIT delivery
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Stocking agreements to reduce lead times on recurring orders
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Support for low-volume, high-mix production environments
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Engineering collaboration for cost-reduction, redesign, or sustainment efforts
Proudly Serving Industry Leaders
Aurora Defense Group currently supports top-tier OEMs and government entities such as Lockheed Martin, BAE Systems, General Dynamics, AM General, CAT, JCB, and the Defense Logistics Agency. Our proven performance—spanning over 900 completed government contracts—demonstrates our ability to scale and adapt to complex requirements while remaining small-business agile.
If you’re ready to protect your supply chain from overseas volatility and rising tariffs, while increasing reliability and compliance, Aurora Defense Group is ready to build with you.