Mark Eichelberger

Domestically Manufactured Wire Harnesses—A Strategic Advantage Amid Rising Tariffs

Posted on by Mark Eichelberger

In today’s global climate of rising tariffs, volatile logistics, and supply chain instability, OEMs and government contractors alike are reevaluating where and how their critical components are manufactured. At Aurora Defense Group (ADG), we proudly offer fully domestic wire harness manufacturing that eliminates overseas uncertainty and positions your program for consistent, compliant, and on-time delivery.

With over 40 years of experience in electrical assembly and MIL-SPEC manufacturing, we operate a U.S.-based facility certified to ISO 9001:2015, AS9100, and the SBA HUBZone Program, delivering unparalleled traceability, responsiveness, and quality assurance.

Technical Capabilities Built for Complex, Mission-Critical Harnesses

Whether you need a basic cable assembly or a highly engineered wire harness for rugged environments, ADG has the in-house expertise and tooling to build it right the first time. Our capabilities include:

  • Soldering (lead and lead-free, RoHS compliant) to IPC and J-STD standards

  • Crimping with calibrated, validated tooling for high-reliability terminations

  • Wire splicing, taping, heat shrinking, and potting

  • Braiding and shielding for EMI/RFI protection

  • Connector overmolding and strain relief

  • Full continuity, resistance, and HiPot testing

We also maintain robust training and certification programs, including:

  • ESD Control Program for sensitive electronics

  • Soldering Program (J-STD-001 Compliant)

  • Quality inspection to IPC-A-620 standards

We Build Everything from Micro RF to Multi-Branch Harnesses

ADG routinely supports a diverse range of wire harness configurations and applications, including:

  • High-current battery cable assemblies with large AWG terminals

  • Multi-branch, 100+ termination harnesses for complex defense and aerospace systems

  • RF/coax assemblies, including SMA, SMB, and micro RF connectors

  • Shielded twisted-pair and multi-conductor signal harnesses

  • Integration of MIL-DTL-38999 and other MIL-spec connectors

  • Fully custom electrical panels, control boxes, and PCBA-based assemblies

Whether your application is in ground vehicles, rotary-wing aircraft, drone platforms, maritime systems, autonomous platforms, or agricultural machinery, ADG has built for it.

Beyond Build-to-Print: Value-Added Programs for Your Supply Chain

We’re not just a build-to-print shop—we’re a partner in your long-term success. ADG offers a range of scalable supply chain services:

  • Vendor Managed Inventory (VMI) programs to ensure JIT delivery

  • Stocking agreements to reduce lead times on recurring orders

  • Support for low-volume, high-mix production environments

  • Engineering collaboration for cost-reduction, redesign, or sustainment efforts

Proudly Serving Industry Leaders

Aurora Defense Group currently supports top-tier OEMs and government entities such as Lockheed Martin, BAE Systems, General Dynamics, AM General, CAT, JCB, and the Defense Logistics Agency. Our proven performance—spanning over 900 completed government contracts—demonstrates our ability to scale and adapt to complex requirements while remaining small-business agile.

If you’re ready to protect your supply chain from overseas volatility and rising tariffs, while increasing reliability and compliance, Aurora Defense Group is ready to build with you.

Aurora Defense Group Expands Lineup with New Military-Grade Vehicle Lights

Posted on by Mark Eichelberger

At Aurora Defense Group, we are excited to announce the development of our latest mil-spec vehicle lighting products. As a leader in the manufacturing and design of military-grade vehicle lights, we continuously strive to enhance the durability and functionality of our offerings to meet the rigorous demands of our clients. Our new product line showcases our commitment to innovation and quality in mil-spec lighting solutions.

LED Rear Composite Light

Our new LED Rear Composite Light is engineered with a polycarbonate housing to ensure exceptional durability and resistance to harsh conditions. This rear light is designed to provide reliable and bright illumination, essential for maintaining vehicle visibility and safety in the field. Its LED technology ensures energy efficiency and long-lasting performance, making it a valuable addition to any military vehicle. This model is available in Black, Tan, and Green as well as with or without the plastic back shell. Our lights support voltages ranging from 10V to 30V while operating with the same brightness and functionality.

LED Backup Light

The LED Backup Light is another innovative addition to our mil-spec vehicle lighting products. This light is designed to offer superior brightness and clarity during reverse maneuvers, enhancing safety and operational efficiency. Built to withstand extreme conditions, the LED Backup Light ensures consistent performance and longevity, crucial for military applications. Our lights support voltages ranging from 10V to 30V while operating with the same brightness and functionality.

LED 3/4″ Round Polycarbonate Clearance Light

Our 3/4″ Round Polycarbonate Clearance Light is designed with a compact form factor that does not compromise on performance. Made from high-quality polycarbonate, this clearance light is both durable and lightweight. Its robust design ensures it can endure the toughest environments while providing clear and reliable illumination for vehicle clearance marking. This model is available in Red, Amber, Blue, and Clear as well as with or without the rubber grommet.

LED Interior Dome Light

Completing our new lineup is the LED Interior Dome Light, specifically crafted for interior vehicle use. This dome light is designed to provide ample illumination within the vehicle cabin, ensuring clear visibility for occupants. Its durable plastic construction ensures it can withstand the rigors of military use while maintaining optimal performance.

Why Choose Aurora Defense Group?

At Aurora Defense Group, we pride ourselves on our expertise in mil-spec manufacturing and design. Our in-house engineering, quality assurance, and testing teams ensure that every product meets the highest standards of reliability and performance. Our new line of vehicle lights is a testament to our dedication to innovation and quality in mil-spec vehicle lighting.

We understand the critical importance of reliable lighting in military operations, and our new products are designed to meet and exceed these expectations. Whether you need durable rear lights, efficient backup lights, compact clearance lights, or reliable interior lighting, Aurora Defense Group has the solution.

For more information about our new mil-spec lighting products or to discuss your specific needs, please contact us today. Let Aurora Defense Group illuminate your path to success with our superior vehicle lighting solutions.

 

Aurora Defense Group Joins the Illinois Manufacturers’ Association

Posted on by Mark Eichelberger

Aurora Defense Group Joins the Illinois Manufacturers’ Association: A New Chapter in Mil-Spec Electronics Manufacturing

We are thrilled to announce that Aurora Defense Group has officially joined the Illinois Manufacturers’ Association (IMA), a prestigious organization that represents the interests of manufacturing companies across the state. This partnership marks a significant milestone for us as we continue to enhance our capabilities in mil-spec electronics manufacturing and expand our network within the industry.

Strengthening Our Midwest Mil-Spec Electronics Manufacturing

Joining the IMA allows Aurora Defense Group to further solidify our position as a leader in mil-spec electronics manufacturing in the Midwest. The Illinois Manufacturers’ Association is known for its advocacy, resources, and support for manufacturing businesses, making it an ideal partner for our company. Through this collaboration, we aim to bolster our connection to other mil-spec electronics manufacturers and stay at the forefront of technological advancements and industry standards.

Connecting with Partners for Extreme Condition Wire Harnesses

One of the key benefits of joining the IMA is the opportunity to connect with like-minded partners who share our commitment to quality and innovation. Aurora Defense Group specializes in producing extreme condition wire harnesses, and this partnership will enable us to collaborate with other experts in the field. By sharing knowledge and resources, we can continue to develop and deliver top-tier products that meet the stringent requirements of our clients in the defense and aerospace sectors.

Driving Innovation and Excellence

As members of the Illinois Manufacturers’ Association, we are excited about the potential for growth and innovation. The IMA provides a platform for us to engage with industry leaders, access valuable training programs, and participate in events that promote best practices in manufacturing. This will not only enhance our operational efficiency but also ensure that we remain at the cutting edge of technology and quality in mil-spec electronics manufacturing.

A Commitment to Quality and Community

At Aurora Defense Group, our commitment to quality and excellence is unwavering. By joining the IMA, we are reinforcing our dedication to maintaining the highest standards in our manufacturing processes. Additionally, this partnership underscores our commitment to contributing to the local economy and supporting the manufacturing community in Illinois. We believe that by working together with other IMA members, we can drive positive change and foster a thriving manufacturing environment in the Midwest.

Looking Ahead

The future is bright for Aurora Defense Group as we embark on this new journey with the Illinois Manufacturers’ Association. We are confident that this partnership will open up new opportunities for us to expand our capabilities, forge valuable connections, and continue delivering exceptional products to our clients. Stay tuned for more updates as we leverage this exciting collaboration to take our mil-spec electronics manufacturing and extreme condition wire harness production to new heights.

Thank you for your continued support as we strive to achieve excellence in everything we do.